Polyurethane vacuum casting resins - Simulation of ABS and PA

PR408, PR1508, PR2000 & PR500
USER-FRIENDLY ALL-ROUND RESINS

These resins are convenient for simple jobs and small series
Available in various rigidities to answer any project requirement
Faster demoulding and increased mechanical properties with the addition of SYNFILL G fibreglass filler

to the comparison table

In Accordance With

REACH

EC Regulation 1907/ 2006, SVHC list in force

RoHS

Directive EU 2011/ 65, 2015/ 863 & 2017/ 2102

End-of-life vehicle directive

2000/ 53/ EC

WEEE Directive

2002/ 96/ EC

Directive related to cosmetic products

2000/ 11/ EC

Recycling compliance

IMDS (mdsystem.com)

the Basic PR408

Simple 1:2 mixing ratio for an easy application
White and colourable material
Best quality and price ratio for fast demoulding materials
The PR408 for optimised demoulding and the PR1508 for bigger parts
Possibility to increase the mechanical properties with the glass fibre filler SYNFILL G

Documents

TDS PR408

Technical data sheet of the PR408. All mechanical and thermal properties of the white basic vacuum casting resin PR408.

+ download (pdf | 0,3 MB)

TDS PR408 + SYNFILL G

Technical data sheet of the PR408 with SYNFILL G. All mechanical and thermal properties of the colourable vacuum casting resin PR408, at different filler rates of added Synfill G.

+ download (pdf | 0,3 MB)

the Basic PR1508

Simple 1:2 mixing ratio for an easy application
White and colourable material
Best quality and price ratio for fast demoulding materials
The PR408 for optimised demoulding and the PR1508 for bigger parts
Possibility to increase the mechanical properties with the glass fibre filler SYNFILL G

Documents

TDS PR1508

Technical data sheet of the PR1508. All mechanical and thermal properties of the long pot life basic vacuum casting resin PR1508.

+ download (pdf | 0,3 MB)

the Optimised PR2000

A 1:2 mixing ratio to maximise user-friendliness
White and colourable material
HdT above > 100 °C to suit most of technical projects

Documents

TDS PR2000

Technical data sheet of the PR2000. All mechanical and thermal properties of the classic, ABS-like prototyping resin PR2000.

+ download (pdf | 0,3 MB)

The Fast Demoulding PR500

Very strong mechanical properties immediately after demoulding, no post-curing required
Clear and colourable material
High rigidity of 2600 MPa and up to 5600 MPa with the addition of the glass fibre filler SYNFILL G
Possibility to increase the dimensional stability with the fibre glass filler SYNFILL G

Documents

TDS PR500

Technical data sheet of the PR500. All mechanical and thermal properties of the colourable and rigid prototyping resin PR500.

+ download (pdf | 0,3 MB)

TDS PR500 + SYNFILL G

Technical data sheet of the PR500 with SYNFILL G. All mechanical and thermal properties of the colourable and rigid resin PR500, at different filler rates of added Synfill G.

+ download (pdf | 0,4 MB)

available Test reports

dielectric properties
thermal conductivity

Please contact us in order to get a copy of the test reports. We will happily provide them to you.

Do you have a question?

Just ask us!

+33 3 44 31 72 00 comm@synthene.com

Technical Data

PRODUCT NAME	PR408	PR1508	PR2000	PR500	PRODUCT NAME
Hardness	77D	77D	80D	85D	Hardness	(Shore)
Simulation of ²	ABS	ABS	ABS	ABS, PA & PC	Simulation of ²
Colour of the cured material	milky/ white	milky/ white	milky/ white	clear transp.	Colour of the cured material
Colourability ⁴					Colourability ⁴
PROPERTIES					PROPERTIES
Density	1,12	1,12	1,13	1,16	Density	(g/ cm3)
Flexural modulus	1600	1700	2000	2600	Flexural modulus	(MPa)	ISO 178
Maximum flexural strength	60	60	80	102	Maximum flexural strength	(MPa)	ISO 178
Elongation at break	10	13	5	10	Elongation at break	(%)	ISO 527
Tensile modulus of elasticity	1700	1800	1850	2600	Tensile modulus of elasticity	(MPa)	ISO 527-1
Tensile strength	39	39	57	78	Tensile strength	(MPa)	ISO 527-1
Impact resistance	28	32	30	69	Impact resistance	(kJ · m-2)	ISO 179
Heat deflection Temperature ⁵	70	71	101	93	Heat deflection Temperature ⁵	(°C)	ISO 75
Mixing ratio (P : Iso)	50 : 100	50 : 100	50 : 100	40 : 100	Mixing ratio (P : Iso)	(in weight)
Mix viscosity at 25°C	250	250	350	600	Mix viscosity at 25°C	(mPa · s)
Pot life by 25°C	5	12	6	5	Pot life by 25°C	(min)
Demoulding time by 70°C	60	120	60	45	Demoulding time by 70°C	(min)
Linear shrinkage thickness by 23°C	4	4	4	3	Linear shrinkage thickness by 23°C	(mm/ m)
App. maximum wall thickness				~ 5	App. maximum wall thickness	(mm)
Mould life in silicone ⁶	15 − 20	15 − 20	15 − 20	20	Mould life in silicone ⁶	(number of parts)
STORAGE					STORAGE
Standard & alternative packaging	15	15	12 15	11,2	Standard & alternative packaging	(kg)
Shelf life ⁷	12	12	12	6	Shelf life ⁷	(months)
Annotations	ABS-like all-round colourable material Limited exothermy Fast demoulding	ABS-like all-round colourable material Limited exothermy Longer potlife for larger parts	ABS-like allround material Colourable Good mechanical properties	Very good mechanical properties at demoulding Colourable	Annotations

Do you have a question?

Just ask us!

+33 3 44 31 72 00 comm@synthene.com

Footnotes

The exact data are available in our TDS. The thermal and mechanical properties have been tested under specific conditions of curing and post-curing
Simulation of plastic once the resin is cured
Under UV action, the colour tends to darken
All the colours indicated in this document are illustrative and not contractual
After heat treatment
Silicone mould life: according to our experience, depending on the mould geometry, surface, demoulding time, kind of silicone, etc.
On unopened jerrycans or bottles

ABS & PA-like

the Basic PR408

the Basic PR1508

the Optimised PR2000

The Fast Demoulding PR500

Technical Data

Footnotes